Heater design and installation services provide end-to-end solutions for thermal systems used in industrial processes—ranging from electric heaters to gas/oil-fired systems. These services ensure reliable temperature control, energy efficiency, and safety compliance.
Scope of Heater Design & Installation Services:
1. Custom Heater Design
- Electric Heaters: Tubular, immersion, cartridge, strip, band, and coil heaters.
- Gas/Oil-Fired Systems: Burners, combustion chambers, and heat exchangers.
- Induction & Infrared Heating: For metalworking, curing, or drying.
- Heat Load Calculations: Based on process requirements (e.g., heating rate, material properties, ambient conditions).
- Control Systems: PLC, PID, thermocouples, RTDs, and safety interlocks.
2. Application Engineering
- Sizing and selection of heater types
- Integration with refractory lining or insulation
- Flow and temperature uniformity analysis (especially for air or oil circulation systems)
3. Installation Services
- On-site fabrication and mounting
- Electrical wiring, conduit laying, and panel installation
- Burner assembly and fuel piping (for gas/oil systems)
- Integration with ducts, ovens, kilns, tanks, or furnaces
- Safety and earthing checks
4. Testing & Commissioning
- Dry run and heating trials
- Temperature mapping and uniformity check
- Load testing and calibration of controllers
- Safety testing (earth fault, over-temperature cutoff)
5. Maintenance & Troubleshooting
- Routine inspections and preventive maintenance
- Heater element replacement and control panel servicing
- Emergency breakdown support
6. Industries Served
- Heat treatment & metal processing
- Chemical & pharmaceutical
- Ceramics & glass
- Food & beverages (ovens, dryers)
- Power & utilities (tank heaters, boiler pre-heaters)
Advantages
- Improved energy efficiency
- Faster heat-up times
- Custom solutions for process-specific needs
- Safety and control system integration